Does Your Laboratory Need to Revisit Cortisol 
Cut-offs?  
Primary adrenal insufficiency (PAI) is a condition in 
which dysfunction or destruction of the adrenal glands leads to cortisol 
deficiency. To confirm a diagnosis of PAI, adrenal response is typically 
assessed by the gold standard adrenocorticotropic hormone (ACTH) stimulation 
test.Traditionally, cut-offs of 18 or 20μg/dL have been cited as the standard 
peak serum cortisol thresholdsabovewhich PAI could be excluded following 
stimulation testing. Thesecut-offs wereincluded in the Endocrine Society’s 2016 
clinical practice guidelines for the diagnosis of PAI, although the guidelines 
emphasized that these values are assay-dependent.A number of factors contribute 
to wide variability in cortisol measurements across platforms, including lack of 
standardization, variable strategies to release cortisol from binding proteins, 
and the use of different detection antibodies with varying specificities. Thus, 
establishing an appropriate serum cortisol cut-off for each assay is critical to 
support clinical decision-making and to prevent misdiagnosis.
Around the same 
time the Endocrine Society guidelines were released, a second generation of 
cortisol immunoassays was developed, further challenging the historical 18-20 
μg/dL thresholds which were defined by older, non-standardized immunoassays 
utilizing polyclonal antibodies to bind cortisol. Polyclonal antibodies against 
cortisolexhibit a high degree of cross-reactivity with a number of 
structurally-similar compounds, such as endogenous steroids or steroid drugs, 
leading to an overestimation of cortisol levels. The new generation of cortisol 
immunoassays implements monoclonal antibodies, decreasing the amount of 
cross-reactivity and consequently increasing the specificity of cortisol 
measurements. As a result, cortisol measurements were found to be 20 to 30% 
lower using the monoclonal antibody immunoassays according to several studies. 
Moreover, these studies showed that a substantial number of healthy subjectsdid 
not achieve the traditionalpeak level of 18 μg/dL, highlighting the need for new 
reference ranges to prevent over-diagnosis of PAI.
Although the majority of 
clinical laboratories measure serum cortisol by automated immunoassays, there 
has been a continually-growing interest in liquid chromatography-tandem mass 
spectrometry (LC-MS/MS) for steroid measurements in routine clinical 
laboratories. Because of its superior analytical specificity, LC-MS/MS is 
considered the gold standard for cortisol measurements. While several studies, 
including one multi-center evaluation, describe excellent agreement between 
serum cortisol measurements obtained by the monoclonal antibody immunoassays and 
LC-MS/MS, cortisol values obtained by new immunoassays are slightly higher, on 
average(Table). This suggests that even the best-calibrated immunoassays are 
still subject to some degree of cross-reactivity, and therefore, separate 
immunoassay-specific and LC-MS/MS-specific decision-making points are 
needed.
Table: A comparison of serum cortisol in healthy control subjects 
measured by LC-MS/MS and two second generation cortisol immunoassays.Adapted 
from Ueland et al., 2018
| Median cortisol, μg/dL (range) | |||
| LC-MS/MS | Immunoassay A | Immunoassay B | |
| Baseline | 10.1 (3.9-23.7) | 10.4 (6.4-22.0) | 11.0 (6.0-21.2) | 
| 30 minutes | 19.5 (14.3-30.6) | 21.1 (14.9-27.2) | 21.4 (15.7-32.6) | 
| 30 minΔ | 9.4 | 10.7 | 10.4 | 
| 60 minutes | 22.4 (16.2-35.9) | 23.4 (18.2-30.9) | 24.4 (19.8-37.1) | 
| 60 minΔ | 12.3 | 13.0 | 13.4 | 
With the 
implementation of highly specific cortisol methodologies, establishing 
appropriate peak serum cortisol thresholds to determine adrenal insufficiency is 
more critical than ever. Because there is considerable inter-assay variation of 
cortisol measurements as evidenced by proficiency test results released by the 
College of American Pathologists, each manufacturer should determine their own 
clinical cut-off. Furthermore, laboratorians and clinicians should be familiar 
with which cortisol assay is being used at their institution. Although more work 
needs to be done to evaluate the new cut-offs proposed in the literature, these 
studies demonstrate how failure to recognize that new assays result in lower 
peak serum cortisol levels could lead to over-diagnosis of PAI and inappropriate 
therapeutic intervention.